I just want to say one word to you. Plastics

Mr. McGuire: I just want to say one word to you. Just one word.
Benjamin: Yes, sir.
Mr. McGuire: Are you listening?
Benjamin: Yes, I am.
Mr. McGuire: Plastics.
Benjamin: Exactly how do you mean?

    —The Graduate (1967)

Night shot of the new Ethylene Cracker Complex in Singapore
Source: Shell Eastern Petrochemicals Complex (SEPC)

A brief petrochemical lesson: Methane is typically what people think of as “natural gas.” Methane is the stuff that burns cleaner than other carbon-based sources of fuel, like oil and coal. But when “natural gas” is mined from the earth, the second largest component by volume is a chemical called ethane. Somewhere between one and six percent of natural gas coming from the ground is ethane. Why is that important? Ethane can be converted to the hydrocarbon ethylene. Ethylene is the “feedstock” (or raw material) used to make most plastics, including polyethylene and PVC.

Polyethylene is the most widely used plastic in the world. Almost all plastic packaging, including shopping bags at grocery stores, the plastic wrap around a loaf of bread, even the plastic bag your frozen peas come in, is made from polyethylene. PVC (polyvinyl chloride) is another widely used plastic—particularly in construction of homes and businesses. It’s used in everything from pipes and flooring to insulation, roofing, and even upholstery and clothing. Source: Marcellus Drilling News.

So what does that mean -- is petrochemical industry coming to our region?

"As more wet gas is delivered to market, we anticipate that the [Marcellus] region could become a major hub for America's chemical industry." (ICB, 8/26/11)

Pa., W.Va., Ohio vie for huge new Shell gas plant
(AP, 9/3/11)


Shell plans world-scale chemical plant in USA
(Shell Press Release, 6/6/11)

Prior to opening their state of the art Ethane Cracker Complex (ECC) in Singapore, Shell commissioned an Enviromental, Social and Health Assessment (ESHA) study. This industry sponsored report summarizes the expected key emissions, discharges and waste to the environment from the ethane cracker (fractionation) plant:

  • Emissions to air (CO2 ~ 2.4 million tonnes/yr, CO ~ 650 tonnes/yr, NOX ~ 2000 tonnes/yr, SO2 ~ 2 250 tonnes/yr, PM10 ~ 200 tonnes/yr) from cracking furnaces, steam boilers, flare, heaters, and the Vapour Destruction Package (VDP). Also trace emissions of benzene from the VDP;
  • Emissions to water from stormwater run-off, treated effluent (proces water, contaminated water & sanitary wastewater) and ~ 300-400 m3/hr of cooling water tower blowdown water;
  • Non hazardous wastes (
  • Hazardous wastes (~ 590 tonnes/yr) including coke, tar, activated sludge, polymer, waste lube oils and waste catalysts;
  • Noise emissions (total predicted sound power level of ~127 dBA) largely generated by cooling water tower, flare, heaters, boilers and furnaces, steam turbines, generators, compressors, motors, coolers and pumps.

This is all coming at a time when President Obama has just overruled EPA science and blocked crucial new protections against smog pollution that have been years in the making, and our legislators are focused reducing and easing air quality standards to support industry.  Any connections?

Obama pulls back proposed smog standards, in victory for business (Washington Post, 9/2/11)

A Debate Arises on Job Creation and Environment  (New York Times, 9/4/11)

Coal Worse than Shale Gas | Shale Gas Worse than Coal

So in terms of contributing to greenhouse gas emissions which is worse -- coal or natural gas?

Two studies, two different answers. 

A Carnegie Mellon study just published in Environmental Research Letters (8/5/11) did a lifecycle comparison of greenhouse gas emissions from coal and natural gas for electrical generation purposes and finds shale gas extracted from the Marcellus is better than coal in terms of overall greenhouse gas emissions.

Cornell published a study earlier this year in a letter to the journal Climate Change that found in terms of overall greenhouse gas emissions -- shale gas is not much better than coal. 

Intrigued by these discrepant findings...read on. 

The CMU Findings...

Life cycle greenhouse gas emissions of Marcellus shale gas

Mohan Jiang1, W Michael Griffin2,3, Chris Hendrickson1, Paulina Jaramillo3, Jeanne VanBriesen1 and Aranya Venkatesh1

Abstract. This study estimates the life cycle greenhouse gas (GHG) emissions from the production of Marcellus shale natural gas and compares its emissions with national average US natural gas emissions produced in the year 2008, prior to any significant Marcellus shale development. We estimate that the development and completion of a typical Marcellus shale well results in roughly 5500 t of carbon dioxide equivalent emissions or about 1.8  g CO2e/MJ of gas produced, assuming conservative estimates of the production lifetime of a typical well. This represents an 11% increase in GHG emissions relative to average domestic gas (excluding combustion) and a 3% increase relative to the life cycle emissions when combustion is included. The life cycle GHG emissions of Marcellus shale natural gas are estimated to be 63–75  g CO2e/MJ of gas produced with an average of 68 g CO2e/MJ of gas produced. Marcellus shale natural gas GHG emissions are comparable to those of imported liquefied natural gas. Natural gas from the Marcellus shale has generally lower life cycle GHG emissions than coal for production of electricity in the absence of any effective carbon capture and storage processes, by 20–50% depending upon plant efficiencies and natural gas emissions variability. There is significant uncertainty in our Marcellus shale GHG emission estimates due to eventual production volumes and variability in flaring, construction and transportation.

Source: Environmental Research Letters (8/5/11)

These findings run counter to a Cornell study published earlier this year which claimed natural gas releases almost as much greenhouse gas emissions as coal when you take into account the full lifecycle. 

The Cornell study used different assumptions for drilling and power plant combustion efficiencies. It selected a shorter, 20-year timeframe to calculate the global warming potential of methane emissions. CMU study numbers were based on a 100-year window, spreading out the impact. The Cornell study used data that showed the natural gas drilling, flaring, processsing and infrastructure aging process to be much "leakier" than the CMU study, which relied on more conservative figures. 

NB: LCA's or lifecycle analysis studies are based on "averaged" national data. The well production rates, and methane leak rates are not yet out for Marcellus-related developement and production.  Well production data, how much methane is leaked versus how much is produced for cleaner burning energy generation, will clearly affect how coal compares to natural gas. These horizonatal wells will have to produce a lot of methane to compensate for the early ineffecienices and losses...  

The Cornell Findings ...

Methane and the greenhouse-gas footprint of natural gas from shale formations
by Robert W. Howarth, Renee Santoro and Anthony Ingraffea

We evaluate the greenhouse gas footprint of natural gas obtained by high-volume hydraulic fracturing from shale formations, focusing on methane emissions. Natural gas is composed largely of methane, and 3.6% to 7.9% of the methane from shale-gas production escapes to the atmosphere in venting and leaks over the life-time of a well. These methane emissions are at least 30% more than and perhaps more than twice as great as those from conventional gas. The higher emissions from shale gas occur at the time wells are hydraulically fractured—as methane escapes from flow-back return fluids—and during drill out following the fracturing. Methane is a powerful greenhouse gas, with a global warming potential that is far greater than that of carbon dioxide, particularly over the time horizon of the first few decades following emission. Methane contributes substantially to the greenhouse gas footprint of shale gas on shorter time scales, dominating it on a 20-year time horizon. The footprint for shale gas is greater than that for conventional gas or oil when viewed on any time horizon, but particularly so over 20 years. Compared to coal, the footprint of shale gas is at least 20% greater and perhaps more than twice as great on the 20-year horizon and is comparable when compared over 100 years.

Source: Climate Change Letters (4/12/2011)

Don Hopey of the Pittsburgh Post Gazette provides a short comparative review of the two studies study in Gas less polluting than coal in the long run, CMU study says

As does Scientific American Climate Footprint of Marcellus Shale Gas Could Be Less Than That of Coal

Also see this earlier post on Marcellus Media and a new NRDC  report on the "leakiness" association with current natural gas development practices.

And a year later, a story by Reid Fraziers on for Allegheny Front "Scientists Square Off Over Fracking's Impact on Climate" (Essential Public Radio 6/22/12)

Study suggests 'Gas Worse than Coal on Climate' ...

A new study (embargoed) from Cornell in the journal Climate Change suggests natural gas emissions tracked over the lifecyle of a well *may* make coal a cleaner option than methane in the short and long run ...

Methane and the Greenhouse-Gas Footprint of Natural Gas from Shale Formations
Robert W. Howarth1*, Renee Santoro1, and Anthony Ingraffea2
1. Department of Ecology & Evolutionary Biology, Cornell University, Ithaca, NY 14853 USA. 1. School of Civil and Environmental Engineering, Cornell University, Ithaca, NY 14853 USA.Abstract:

ABSTRACT: We evaluate the greenhouse gas footprint of natural gas obtained by high-volume
hydraulic fracturing from shale formations, focusing on methane emissions. Natural gas
is composed largely of methane, and 3.6% to 7.9% of the methane from shale-gas
production escapes to the atmosphere in venting and leaks over the life-time of a well.
These methane emissions are at least 30% more than and perhaps more than twice as
great as those from conventional gas. The higher emissions from shale gas occur at the
time wells are hydraulically fractured -- as methane escapes from flow-back return fluids
-- and during drill out following the fracturing. Methane is a powerful greenhouse gas,
with a global warming potential that is far greater than that of carbon dioxide, particularly
over the time horizon of the first few decades following emission. Methane contributes
substantially to the greenhouse gas footprint of shale gas on shorter time scales,
dominating it on a 20-year time horizon. The footprint for shale gas is greater than that
for conventional gas or oil when viewed on any time horizon, but particularly so over 20
years. Compared to coal, the footprint of shale gas is at least 20% greater and perhaps
more than twice as great on the 20-year horizon and is comparable when compared over
100 years.

Source:  http://thehill.com/blogs/e2-wire/677-e2-wire/155101-report-gas-from-fracking-...

 

RELATED STORIES

Studies Say Natural Gas Has Its Own Environmental Problems / NYT (4/11/11)